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Resurrect Mercury 9.9 hp Outboard (Part 1)

3,607 Mga view· 21/08/20
svdreamchaser
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We picked up the outboard off of our old Dinghy a couple of months ago. This 9.9 hp 4 stroker Mercury has been sitting for at least 4 years. It has been neglected but was in decent shape when it was put up on storage. Sadly storage in this case was nothing more than sitting in the dry storage area of our marina. It was susceptible to sun exposure and many leaves from the trees behind it. I would love to hear your comments, approvals, corrections or observations from your experiences. This kind of community discussion is really helpful for others as well. In this 2 part video series we are going to take a look at the most common items likely affecting this motors ability to start or run. We will start with the fuel system as it is likely gummed up from sitting and not being stored properly. (no gas treatment, didn't drain the carbs and likely had ethanol based fuel in the tank and lines). Video #1 (this one) is all about replacing all the fuel lines both from the tank to the motor, as well as inside the motor housing. This is important as the ethanol exposure to fuel lines can break down the lining inside them and leave a gummy residue. We also check for spark to make sure we validate that our issue is truly fuel focused. Video #2 (https://youtu.be/x1-9FlVXjWQ) is the second half of this video and shows a complete removal, disassembly, cleaning and reassembly of the Carburetor. This is a slightly longer video but has every step you will need to know, with video close-ups to help even the novice (like myself) to repeat this process on their own motor. If you think you have a fuel pump problem here is a video on how to test and rebuild that as well. https://youtu.be/XWbgW7WFtHw If you found this video series useful, please do share it with others as that helps spread the videos to others who can benefit. Parts used or referenced in this video series: (For reference our motor is a 2009 Mercury 9.9 HP 4 stroke outboard (Model F9.9M) Nut Drivers for new Hose Clamps - https://amzn.to/3h0PODG Hose Clamps (Stainless) - https://amzn.to/3aGspoZ Inline fuel filter (inside cowling cover) - https://amzn.to/2DXFzBU Carb Cleaner - https://amzn.to/30ZfYB6 Parts Cleaner/Dip Kit - https://amzn.to/3g2zfG7 Please check out our other videos as well and click on the playlist below for a couple we think you may enjoy. Our Refit Playlist - https://youtu.be/8wyNNpLAeNs Our Sailing to New Orleans Playlist - https://youtu.be/gzzteJxewAU Our Epoxy Vs Polyester Fiberglass test results - https://youtu.be/V1bXiKPYDKI Our series on hatches - https://youtu.be/7dNMu8s32kY and Our Series on new Freshwater Plumbing - https://youtu.be/8uv7ABaD3YM Some of the tools we mention in our videos are: Inexpensive Chisel set (for rough work) - https://amzn.to/2M9CZIG Oscillating Multi-tool - https://amzn.to/2GtDpWC Carbide Grinding blade for the oscillating tool - https://amzn.to/2Gsovnz Ryobi Skill Saw (I have the corded) - https://amzn.to/2uKnm5o The Cordless version is here - https://amzn.to/2uJwOWA Small Trim Router (Great for tight places) - https://amzn.to/2GtkHmd *Please remember these are affiliate links and it helps us but doesn't cost you more if you buy from Amazon using these links. Join us on our journey as we continue to rebuild, refit and prepare our Formosa 51 Sailboat for our continued cruising journey. We have always loved the Formosa, bought one (on a bit of a whim) late in 2014, moved aboard this one right away and started to do our refit while living board. We are avid fans of Cruising Outpost and Good Ole Boat (Good Old Boat) magazines and love the ideas we get from them. Subscribe !! https://www.youtube.com/c/svdreamchaser?sub_confirmation=1 Support !! http://www.patreon.com/svdreamchaser Lets Connect !! - Daily Instagram Inspiration -https://www.instagram.com/svdreamchaser/ - http://www.facebook.com/svdreamchaser - http://www.twitter.com/svdreamchaser - http://svdreamchaser.tumbler.com

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