Emergency Hull Patch Removal | Real-World Boat Repair Test

Today we’re pulling off the emergency hull patch from our steel motorsailer Alaskan Gypsy. Months ago, while on the tidal grid, we sealed a diesel tank leak with a mix of Z-Spar Splash Zone, 5200, rubber gasket material, and an aluminum backing bar. It was a true in-the-field repair — done fast, under pressure, on diesel-soaked steel with 350 gallons of fuel behind it. Now in the Wrangell shipyard, it’s time to remove that patch and see just how well it actually held. Hammer, chisel, pry bar — the works. Along the way, we get a real-world look at how incredibly strong these products can be, even under less-than-ideal conditions. For anyone living the boat repair, DIY, and liveaboard lifestyle, this is a gritty look at what works when you need to keep a boat afloat until the proper fix can be made. If you’re curious about how Splash Zone epoxy, 3M 5200 marine adhesive, and creative fixes really perform — this one’s for you.